Aggressive Sludge Treatment

Aggressive gold sludge: special pump technology delivers long service life without the addition of water

Global demand for gold and silver remains as high as ever. Precious metals are not only sought after by investors, but are indispensable materials in modern industry.       

 

Look behind the scenes

The mixture must first be condensed and concentrated, therefore the water content of the gold slurry should ideally not exceed 40 percent. In the past, centrifugal pumps were typically used in the mining industry for this conveying step, although centrifugal pumps are in fact designed for fluids and therefore require a medium that contains at least 50 percent water. Additional water was hence injected to operate these pumps, accepting the drawback that the added water made subsequent extraction more difficult and costly.

 

Challenge accepted

In search of alternatives, a pump from another producer was installed in a mining region on a trial basis. However, the pump housing was completely destroyed within just two days. The high abrasiveness of the gold sludge was to blame. The stone particles in the sludge behave like sandpaper, particularly at high speeds, and wear away all surfaces extremely quickly – until the system fails completely.    

 

Excellently solved

This effect can only be reduced by particularly smooth pumping at an economically viable volume, as further tests with a NEMO® progressing cavity pump demonstrated. To achieve a system with as long a service life as possible, despite heavy wear, the designers at NETZSCH selected tungsten carbide for the rotor. Tungsten carbide, with a scratch hardness of 9.5 on the Mohs scale, is almost as hard as diamond and is therefore scarcely affected by the grinding of the crushed stone. SBE, a nitrile material, was used for the stator. It is similarly extremely wear resistant, but also soft enough to prevent the points of contact with the rotor from wearing out too quickly. The progressing cavity pumps are also low power consumers and are easy to clean and maintain, which in turn reduces operating and maintenance costs. However, it is the durability of the pumps which is decisive when it comes to conveying gold. In the first test, the pump ran for three months without damage to the stator or rotor. The mine operator has since installed further three NEMO® pumps with an average service life of approximately 3.5 months. The service life exceeds the life cycle of earlier centrifugal pumps, which were completely worn out after three months, despite the addition of water.

Datos Técnicos

Materiales de construcción

En la industria de los materiales de construcción es necesario transportar una gran variedad de sustancias. Desde el agua corriente, pasando por masillas de relleno de alta viscosidad y con contenido de sólidos, hasta concentrados de espuma sensibles al cizallamiento. Todo esto no representa un problema para las bombas de tornillo excéntrico NEMO®, ya que los expertos de NETZSCH adaptan la bomba a su aplicación individual.
Las bombas lobulares NEMO® y TORNADO® son muy comunes en este sector de la industria, ya que transportan una gran variedad de medios sin problemas y tienen una alta eficiencia y exactitud de dosificación.
Usted tiene la aplicación - NETZSCH la solución perfecta.

NEMO® SY conveying coal slurry with solid content

Productos

NEMO® SY modelo industrial con estructura de caja de rodamientos y extremo de eje libre

La bomba de tornillo excéntrico NEMO® SY se utiliza en todo el mundo para aplicaciones exigentes en todos los sectores de la industria. Con estructura de caja de rodamientos y extremo de eje libre, la bomba puede accionarse con todo tipo de accionamientos, como por ejemplo, servomotores, motores diésel o accionamientos hidráulicos.

Bomba NEMO® BY

La bomba de tornillo excéntrico NEMO® BY puede utilizarse en todos los sectores de la industria, allí donde deben bombearse fluidos muy diversos o deben dosificarse con mucha precisión.

Bomba NEMO® C.Pro®

La bomba dosificadora NEMO® C.Pro® es una bomba totalmente sintética para la dosificación precisa de los más diversos productos químicos en las áreas de la tecnología ambiental y la industria química.

Bombas de lobulares TORNADO® T2

La bomba lobular TORNADO® es una bomba rotativa de desplazamiento positivo. El caudal es generado por elementos de transporte que giran en sentido opuesto entre sí dentro de una cámara (cuerpo de la bomba). El líquido bombeado es desplazado dentro del cuerpo de la bomba por los elementos de bombeo desde el lado de aspiración hacia el lado de impulsión.


Literatura